Kupanga, kukonza ndi kukonza gearbox VAZ 2106
Malangizo kwa oyendetsa

Kupanga, kukonza ndi kukonza gearbox VAZ 2106

Bokosi la gear (gearbox) ndiye chinthu chachikulu pakutumiza kwagalimoto. Pakachitika vuto lalikulu, galimotoyo sichitha kupitiriza kuyenda, ndipo ngati ingathe, ndiye kuti mwadzidzidzi. Kuti musakhale ogwidwa pazochitika zotere, ndikofunika kudziwa mfundo zazikulu zokhudzana ndi mapangidwe ake, ntchito ndi kukonzanso malamulo.

Checkpoint VAZ 2106: zambiri

Bokosi la gear m'galimoto lapangidwa kuti lisinthe mtengo wa torque yomwe imatumizidwa kumawilo agalimoto kuchokera ku crankshaft yamagetsi (kwa ife, kudzera mumtengo wa cardan). Izi ndi zofunika kuonetsetsa katundu mulingo woyenera pa mphamvu unit pamene makina akuyenda modes zosiyanasiyana. Magalimoto a Vaz 2106, malinga ndi kusinthidwa ndi chaka cha kupanga, anali ndi mabokosi a gearbox anayi ndi asanu-liwiro. Kusintha kwa liwiro pazida zoterezi kumachitika ndi dalaivala mumachitidwe amanja pogwiritsa ntchito lever yoperekedwa mwapadera.

chipangizo

"Zisanu ndi chimodzi" zoyamba zidagubuduza pamzere wa msonkhano ndi ma gearbox othamanga anayi. Anali ndi maulendo anayi opita kutsogolo ndi kumbuyo kumodzi. Kuyambira 1987, Vaz 2106 anayamba okonzeka ndi gearbox asanu-liwiro, ndi anawonjezera wachisanu patsogolo liwiro. Zinapangitsa kuti zikhale zotheka pafupifupi "kutsitsa" injini yagalimoto paulendo wautali wothamanga kwambiri. Ma gearbox othamanga asanu adapangidwa pamaziko a liwiro linayi. Mabokosi onsewa ndi osinthika, ndipo mapangidwe awo amakhala ofanana.

Ma gearbox othamanga anayi "six" ali ndi:

  • crankcase ndi zophimba;
  • zitsulo zoyambirira, zapakati ndi zachiwiri;
  • osintha masitepe.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Zisanu-liwiro gearboxes VAZ 2106 ndi pafupifupi mamangidwe ofanana anayi-liwiro

Shaft yolowetsa gearbox imayikidwa pama bere awiri. Mmodzi wa iwo (kutsogolo) wokwezedwa zitsulo kumapeto kwa crankshaft. Kumbuyo kumakhala mu khoma la nyumba ya gearbox. Ma bere onse awiri ndi mpira.

Kuzungulira kwa shaft yachiwiri kumaperekedwa ndi mayendedwe atatu. Kutsogolo kuli ndi kapangidwe ka singano. Imapanikizidwa mu bore pa shaft yoyamba. Miyezo yapakati ndi yakumbuyo imayikidwa m'nyumba yapadera mu crankcase ndi chivundikiro chakumbuyo, motsatana. Amakhala ngati mpira.

Magiya a magawo atatu oyamba amayikidwa pa shaft yachiwiri. Zonsezi zimagwirizanitsidwa ndi magiya pa shaft yapakati. Mbali yakutsogolo ya shaft ili ndi ma splines apadera omwe amamangirira clutch ya synchronizer ya liwiro lachitatu ndi lachinayi. Magiya obwerera kumbuyo ndi liwiro la liwiro amayikidwanso pano. Mtsinje wapakatikati umayikidwanso pazigawo ziwiri: kutsogolo (mpira) ndi kumbuyo (wodzigudubuza).

Ma synchronizers a siteji ali ndi mtundu womwewo wa mapangidwe, opangidwa ndi hub, clutch, akasupe ndi mphete zotsekera. Kusintha kwa magiya kumachitika pogwiritsa ntchito makina oyendetsa, omwe amakhala ndi ndodo zokhala ndi mafoloko okhala ndi zolumikizira zosunthika (zotsetsereka).

Chophimba chosinthira chili ndi mapangidwe awiri. Kumtunda ndi kumunsi kwake kumalumikizidwa ndi chipangizo chonyowa chomwe chimatha kugwa. Izi ndizofunikira kuti muchepetse kuwonongeka kwa bokosilo.

Chipangizo cha bokosi la gearbox-liwiro zisanu ndi chofanana, kupatulapo kusintha kwina kwa chivundikiro chakumbuyo ndi kapangidwe ka shaft yapakatikati.

Werengani ndemanga ya chitsanzo cha VAZ-2106: https://bumper.guru/klassicheskie-modeli-vaz/poleznoe/gabarityi-vaz-2106.html

Waukulu luso makhalidwe a gearbox VAZ 2106

Gawo lalikulu lomwe limatsimikizira magwiridwe antchito a gearbox ndi kuchuluka kwa zida. Nambala iyi imatengedwa kuti ndi chiŵerengero cha chiwerengero cha mano pa zida zoyendetsedwa ndi chiwerengero cha mano pa giya yoyendetsa. Gome ili m'munsimu limasonyeza magiya magiya mabokosi zosintha zosiyanasiyana VAZ 2106.

Table: gearbox ratios VAZ 2106

VAZ 2106VAZ 21061VAZ 21063VAZ 21065
Chiwerengero cha masitepe4445
Chiŵerengero cha magiya pagawo lililonse
13,73,73,673,67
22,12,12,12,1
31,361,361,361,36
41,01,01,01,0
5NoNoNo0,82
Sinthani zida3,533,533,533,53

Malo oti muyikepo

Eni ena a "six" okhala ndi ma gearbox othamanga anayi akuyesera kukonza magalimoto awo poika mabokosi othamanga asanu. Yankholi limakupatsani mwayi woyenda maulendo ataliatali popanda kupsinjika kwambiri pa injini komanso kupulumutsa mafuta ambiri. Monga tikuonera pa tebulo pamwamba, chiŵerengero cha zida wa giya wachisanu wa gearbox muyezo VAZ 21065 ndi 0,82 okha. Izi zikutanthauza kuti injini pafupifupi si "kupsinjika" pamene akuyendetsa pa liwiro lachisanu. Komanso, ngati inu kusuntha zosaposa 110 Km / h, ndiye serviceable mphamvu unit mu mkhalidwe wotero sadya malita 6-7 a mafuta.

Gearbox kuchokera ku mtundu wina wa VAZ

Masiku ano pogulitsa mungapeze ma gearbox atsopano ku VAZ 2107 (kalozera nambala 2107-1700010) ndi VAZ 21074 (nambala ya 21074-1700005). Iwo ali ndi makhalidwe ofanana ndi a VAZ 21065. Ma gearbox amenewa akhoza kuikidwa pa "zisanu ndi chimodzi" popanda mavuto.

Poyang'ana pagalimoto yakunja

Pakati pa magalimoto onse akunja, pali imodzi yokha, yomwe gearbox ikhoza kukhazikitsidwa popanda kusintha pa VAZ 2106. Uyu ndi "m'bale wamkulu" wa VAZ classic - Fiat Polonaise, yomwe ngakhale kunja ikufanana ndi "six" yathu. Galimoto iyi inapangidwa osati ku Italy, koma ku Poland.

Kupanga, kukonza ndi kukonza gearbox VAZ 2106
"Polonaise" ngakhale kunja mofanana ndi "six" athu

Komanso pa VAZ 2106 ndi abwino bokosi la Polonez-Karo. Uwu ndi mtundu wachangu wa Polonaise wamba. Pansi pa tebulo mudzapeza magiya a gearbox a magalimoto awa.

Gome: magawo a gearbox a Fiat Polonaise ndi magalimoto a Polonaise-Caro

"Polonaise"Polonaise-Caro
Chiwerengero cha masitepe55
Gearbox ratio ya:
1 magiya3,773,82
2 magiya1,941,97
3 magiya1,301,32
4 magiya1,01,0
5 magiya0,790,80

Chokhacho chomwe chidzafunika kukonzedwanso mukayika bokosi la gear kuchokera pamakinawa ndikukulitsa dzenje la lever ya gear. Ku Fiats, ndi yayikulu m'mimba mwake ndipo ili ndi lalikulu osati gawo lozungulira.

Kupanga, kukonza ndi kukonza gearbox VAZ 2106
Poyang'ana pa "Polonaise" waikidwa pa VAZ 2106 ndi zosintha pang'ono kapena ayi.

Zowonongeka zazikulu za gearbox VAZ 2106

Pokhala chida chamakina, makamaka kupsinjika kosalekeza, gearbox singalephere kusweka. Ndipo ngakhale itagwiritsidwa ntchito molingana ndi zofunikira za wopanga galimoto, nthawi idzafika pamene "idzakhala yosasinthika".

Zowonongeka zazikulu za gearbox ya VAZ 2106 zikuphatikizapo:

  • kuchepa kwa mafuta;
  • phokoso (kugwedezeka, kugwedeza, kugwedeza) pamene mukuyatsa liwiro;
  • uncharacteristic pa ntchito ya gearbox, phokoso kusintha pamene zowawa ndi maganizo;
  • kusintha kwa zida zovuta (zolimba);
  • kusowa kukonza kwa gearshift lever;
  • kusadziletsa (kugogoda) kwa magiya.

Tiyeni tikambirane zolakwika izi potengera zomwe zimayambitsa.

Kutaya mafuta

Kutayikira kwa mafuta mu gearbox kumatha kudziwika ndi zilembo pansi kapena chitetezo cha crankcase ya injini. Sizingatheke kuchedwetsa kuthetsa vutoli, chifukwa kuchuluka kwamafuta osakwanira kungayambitse zovuta zina zingapo. Zifukwa za kutayikira kungakhale:

  • kuwonongeka kwa ma cuffs a shafts;
  • kuvala ma shaft okha;
  • Kuthamanga kwambiri mu gearbox chifukwa cha kupuma kotsekedwa;
  • kumasula ma bolts a chivundikiro cha crankcase;
  • kuphwanya umphumphu wa zisindikizo;
  • kutulutsa pulagi yotulutsa mafuta.

Phokoso poyatsa magiya

Phokoso lowonjezera lomwe limachitika mukasuntha magiya limatha kuwonetsa zovuta izi:

  • kusakwanira kwa clutch (kupukutira);
  • mafuta osakwanira m'bokosi (hum, squeal);
  • kuvala magiya kapena zigawo za synchronizers (crunching);
  • mapindikidwe a loko mphete (crunching);
  • kuvala kuvala (hum).

Kumveka kosagwirizana ndi ntchito yoyang'anira

Maonekedwe a phokoso lomwe silili lodziwika bwino pakugwira ntchito kwa gearbox ndipo limasowa pamene clutch ikukhumudwa ikhoza kukhala chifukwa cha:

  • mlingo wochepa wa mafuta mu bokosi;
  • kuwonongeka kwa zida;
  • kubala kulephera.

Kusintha zida zovuta

Mavuto osuntha omwe samatsagana ndi phokoso lakunja angasonyeze zolakwika monga:

  • deformation kapena kuwonongeka kwa mafoloko osinthira;
  • kuyenda kovuta kwa ndodo za foloko;
  • kuyenda kovuta kwa clutch yosunthika ya zida zofananira;
  • kumamatira mu cholumikizira chozungulira cha lever yosinthira.

Kusowa fixation wa lever

Ngati chowongolera cha gearshift chitakhala pamalo am'mbuyomu mutasintha liwiro, kasupe wobwerera ndiye kuti ali ndi mlandu. Ikhoza kutambasula kapena kusweka. Ndizothekanso kuti imodzi mwa malekezero ake ichoke pamalo omangika.

Kuzimitsa (kugogoda) liwiro

Pakusintha kosalamulirika kwa zida, zovuta zotsatirazi zitha kuchitika:

  • kuonongeka synchronizer kasupe;
  • mphete ya synchronizer yatha;
  • mphete zotsekereza ndizopunduka;
  • tsinde lawonongeka.

Table: malfunctions wa gearbox Vaz 2106 ndi njira kuchotsa awo

Phokoso mu gearbox
Kukhala ndi phokosoBwezerani mayendedwe olakwika
Kuvala mano a gear ndi synchronizersBwezerani ziwalo zong'ambika
Mafuta osakwanira mu gearboxOnjezani mafuta. Ngati ndi kotheka, chotsani zomwe zimayambitsa kutayikira kwamafuta
Kusuntha kwa axial kwa shaftsBwezerani zigawo zokonzera zonyamula kapena ma bere okha
Kuvuta kusintha magiya
Kumamatira kwa cholumikizira chozungulira cha lever ya giyaChotsani malo okwerera a olowa ozungulira
Kusintha kwa lever ya gearKonzani mapindikidwewo kapena sinthani lever ndi yatsopano
Kusuntha kolimba kwa tsinde la foloko (maburrs, kuipitsidwa kwamipando ya tsinde, kupanikizana kwa zotsekera zotsekera)Konzani kapena kusintha zida zakale
Kusuntha kolimba kwa manja otsetsereka pakhoma pomwe splines ali akudaKonzani tsatanetsatane
Kusintha kwa mafoloko osinthiraWongolani mafoloko, sinthani ngati kuli kofunikira
Kudzilekanitsa mwachisawawa kapena kuphatikizika kosamveka kwa magiya
Kuvala mipira ndi tsinde, kutayika kwa elasticity ya akasupe osungiraSinthani zida zowonongeka ndi zatsopano
Valani mphete zotsekereza za synchronizerBwezerani mphete zokhoma
Wosweka synchronizer kasupeBwezerani masika
Mano ovala a synchronizer kapena zida za mphete za synchronizerBwezerani zitsulo kapena zida
Kutayikira mafuta
Kuvala zisindikizo za mafuta a shafts oyambirira ndi sekondaleSinthani zisindikizo
Kumangirira kotayirira kwa zivundikiro za nyumba za gearbox, kuwonongeka kwa ma gasketsLimbani mtedza kapena m'malo gaskets
Nyumba zotayirira za clutch ku nyumba ya gearboxLimbani mtedza

Kukonza cheke VAZ 2106

Njira yokonza bokosi la gear "chisanu ndi chimodzi" imatsikira m'malo osweka kapena owonongeka. Poganizira kuti ngakhale zigawo zing'onozing'ono za bokosi zimatha kuthetsedwa popanda mavuto, sizomveka kuzibwezeretsa. Ndikosavuta kugula gawo latsopano ndikuliyika m'malo molakwika.

Koma Mulimonse momwe kungafunikire kukonza gearbox, ayenera kuchotsedwa m'galimoto ndi disassembled. Zitha kutenga tsiku lathunthu, kapena kupitilira limodzi. Kumbukirani izi ngati mwaganiza kukonza gearbox nokha.

Momwe mungachotsere gearbox

Kuti mugwetse bokosi la gear, mudzafunika chokwera, chodutsa kapena dzenje lowonera. Kukhalapo kwa wothandizira kumafunikanso. Ponena za zida, mudzafunikadi:

  • nyundo;
  • chisel;
  • ojambula;
  • makiyi a 13 (2 ma PC);
  • 10 kiyi;
  • 19 kiyi;
  • hex kiyi 12;
  • screwdriver yotsekedwa;
  • crosshead screwdriver;
  • tsamba lokwezera;
  • kuyimitsa kuthandizira bokosi la gear pakugwetsa (ma tripod apadera, chipika champhamvu, ndi zina);
  • chotengera chotengera mafuta ku gearbox.

Njira yothetsera vutoli:

  1. Timakweza galimotoyo pamtunda, kapena kuika pa flyover, dzenje lowonera.
  2. Timalowa pansi pagalimoto. Timalowetsa chidebe choyera pansi pa pulagi ya gearbox drain.
  3. Chotsani pulagi yokhetsa ndi ma hexagon 12. Tikuyembekezera kuti mafuta atha.
  4. Timapeza cholumikizira chingwe cha handbrake, chotsani kasupe kuchokera pamenepo mothandizidwa ndi pliers.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kasupe akhoza kuchotsedwa ndi pliers.
  5. Timamasula chingwe pochotsa mtedzawo ndi 13 wrench.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse chofanana, masulani mtedza uwiriwo
  6. Timachotsa equalizer. Timatengera chingwe pambali.
  7. Pa shaft ya cardan ndi flange ya gear ya zida zazikulu pamtunda wa kugwirizana kwawo ndi nyundo ndi chisel, timayika zizindikiro. Izi ndizofunikira kuti mukayika cardan musasokoneze malo ake. Malinga ndi zilembo izi, iyenera kuyikidwa.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Ma tag ndi ofunikira kuti muyike kardi momwe idayima asanagwetse
  8. Timamasula mtedza wolumikiza flanges ndi kiyi ya 13 ndikuzichotsa.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mtedza amamasulidwa ndi kiyi ya 13
  9. Timapinda tinyanga kuti tikonze chosindikizira chosindikizira ndi screwdriver yopyapyala, ndikuyisuntha kutali ndi zolumikizira zotanuka.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mlongoti wa kopanira uyenera kupindika ndi screwdriver
  10. Timachotsa chotchinga chachitetezo pochotsa mtedza wouteteza ku thupi.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuchotsa bulaketi, masulani mtedza ndi 13 wrench.
  11. Timachotsa chiwalo chothandizira chapakati pochotsa mtedza ndi 13 wrench.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mtedza wothandizirayo amamasulidwa ndi kiyi ya 13
  12. Timasuntha mbali yakutsogolo ya cardan, ndikuyichotsa ku splines za zolumikizira zotanuka.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse tsinde pa kugwirizana, liyenera kubwereranso
  13. Timachotsa tsinde la cardan.
  14. Tiyeni tipite ku salon. Pogwiritsa ntchito screwdriver yotsekeka, chotsani chivundikiro chotchinga chotchinga cha gearshift, chotsani mphetezo m'mphepete mwa dzenje la pamphasa.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Zotsekera mphete zimachotsedwa ndi screwdriver
  15. Pogwiritsa ntchito screwdriver yokhala ndi Phillips bit, masulani zomangira zotchingira chivundikirocho.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse chivundikirocho, muyenera kumasula zomangira 4
  16. Chotsani chophimba.
  17. Timadula lotchinga lotsekera ndi screwdriver yopyapyala, kukakamiza pang'ono chowongolera.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chovalacho chimatsekedwa ndi screwdriver
  18. Timachotsa lever.
  19. Timapita ku chipinda cha injini. Timapinda chotsuka-maso, ndikuchiyika ndi nyundo ndi tsamba lokwera.
  20. Pogwiritsa ntchito wrench 19, masulani bolt yoyika bokosi.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Musanatsutse bawuti, muyenera kumasula chotsukira maso
  21. Timamasula mabawuti awiri kukonza choyambira ndi kiyi ya 13.
  22. Pogwiritsa ntchito wrench yomweyi, masulani bawuti yoyambira yoyambira pansi.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse choyambira, muyenera kumasula mabawu atatu ndi kiyi ya 3
  23. Timatsika pansi pa galimoto. Timamasula mabawuti anayi ndikusindikiza chivundikiro choyambira clutch.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse chivundikirocho, masulani zomangira 4.
  24. Pogwiritsa ntchito pliers, masulani nati kuti muteteze chingwe cha speedometer.
  25. Timayika kutsindika kuti tithandizire bokosi. Timapempha wothandizira kuti azilamulira malo a checkpoint. Pogwiritsa ntchito wrench 19, masulani mabawuti onse okwera pa crankcase (ma PC atatu).
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mukamasula mabawuti otsala a gearbox, amayenera kukhazikika
  26. Timamasula mtedza uwiri wa membala wa gearbox.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse membala wa mtanda, masulani mtedza uwiriwo.
  27. Kulowetsa bokosi kumbuyo, chotsani mgalimoto.

Disassembly wa gearbox VAZ 2106

Musanayambe kusokoneza bokosi la gear, tikulimbikitsidwa kuti tiyeretsedwe ku dothi, fumbi, kutulutsa mafuta. Kuphatikiza apo, onetsetsani kuti muli ndi zida zotsatirazi:

  • screwdrivers awiri woonda woonda;
  • zotsatira screwdriver;
  • 13 kiyi;
  • 10 kiyi;
  • 22 kiyi;
  • chokoka mphete;
  • khalani ndi workbench.

Kuti mutsegule gearbox, muyenera:

  1. Pogwiritsa ntchito ma screwdrivers awiri, kanikizani mbali za spacer m'mbali, kenako chotsani.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuchotsa bushing, muyenera kufalitsa kumbali ya gawo lake
  2. Chotsani cholumikizira chosinthika pamodzi ndi flange.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuchotsa kugwirizana, masulani mtedza ndi 13 wrench.
  3. Chotsani chothandizira cha gearbox pochotsa mtedza wake womangirira ndi wrench 13.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse chithandizo, muyenera kumasula mtedzawo ndi 13 wrench.
  4. Chotsani nati pamakina oyendetsa liwiro pogwiritsa ntchito wrench 10.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse galimotoyo, muyenera kumasula mtedzawo ndi wrench 10.
  5. Chotsani galimoto.
  6. Tsegulani chosinthira chowunikira chobwerera m'mbuyo pogwiritsa ntchito wrench 22. Chotsani.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chosinthiracho chimachotsedwa ndi kiyi ya 22
  7. Pogwiritsa ntchito wrench 13, masulani choyimitsa cha gear.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Bawuti yotsekerayo imachotsedwa ndi wrench 13
  8. Chotsani bulaketi potsegula kaye 13-nati wrench.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Bracket yotetezedwa ndi mabawuti awiri
  9. Pogwiritsa ntchito wrench yomweyi, masulani mtedza pachikuto chakumbuyo. Chotsani chivundikirocho, chotsani gasket.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Gasket yosindikiza imayikidwa pakati pa crankcase ndi chivundikiro
  10. Chotsani kumbuyo.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kubereka kumatha kuchotsedwa mosavuta kumtengowo
  11. Chotsani zida zothamanga.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Zidazo zimakhazikitsidwa ndi mpira wawung'ono wachitsulo.
  12. Chotsani foloko yakumbuyo ndi zida zopanda ntchito.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mphanda imayikidwa ndi mtedza wa 10 mm.
  13. Lumikizani nsonga ya reverse speed split.
  14. Chotsani mphete yosungira ndi zida.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Zidazo zimatetezedwa ndi mphete yosungira
  15. Pogwiritsa ntchito chokoka, chotsani mphete yosungira pa shaft yotulutsa, chotsani zida zoyendetsedwa.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse zida, muyenera kuchotsa mphete yosungira
  16. Masulani zomangira zinayi zokhala ndi mbale zotsamira. Ngati zomangira zawonongeka, mungafunike screwdriver kuti muchite izi. Chotsani mbale, chotsani chitsulocho.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Zomangira zimachotsedwa bwino ndi screwdriver yamphamvu
  17. Pogwiritsa ntchito wrench 10, masulani mtedza pachivundikiro (ma PC 10). Chotsani, samalani kuti musang'ambe gasket yosindikiza.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chophimbacho chimamangiriridwa ndi ma bolt 10.
  18. Lumikizani nyumba za clutch ku gearbox pochotsa mtedza pogwiritsa ntchito ma wrenches 13 ndi 17.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti mutsegule nyumba yolumikizira, mufunika makiyi a 13 ndi 17
  19. Pogwiritsa ntchito wrench 13, masulani mabawuti otsekera. Chotsani chophimba.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chophimbacho chimamangiriridwa ndi zomangira ziwiri.
  20. Chotsani ndodo yosinthira zida zam'mbuyo.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Ndodoyo imangochotsedwa ku crankcase
  21. Pogwiritsa ntchito wrench 10, chotsani bawuti yogwira mafoloko othamanga a XNUMX ndi XNUMX.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Bawutiyo imamasulidwa ndi kiyi ya 10
  22. Chotsani tsinde ndi crackers ake kutsekereza.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Pamodzi ndi tsinde, zotsekera zotsekereza ziyenera kuchotsedwanso.
  23. Chotsani ndodo yothamanga yoyamba ndi yachiwiri ku gearbox.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse tsinde, muyenera kulikokera kwa inu.
  24. Tsegulani bawuti kukonza foloko ya siteji yachitatu ndi yachinayi.
  25. Mukakanikiza zolumikizirazo ndikugwiritsa ntchito wrench 19, masulani bawuti yotchinga kutsogolo kwa shaft yapakati.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti mutulutse bawuti, muyenera kuyatsa magiya awiri nthawi imodzi ndikukanikiza zowomba
  26. Pogwiritsa ntchito ma screwdrivers awiri owonda, chotsani kunyamula.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse kubereka, muyenera kupukuta ndi screwdriver.
  27. Chotsani chingwe chakumbuyo.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuchotsa kumbuyo kubereka, kuyenera kukankhidwa kuchokera mkati
  28. Chotsani shaft yapakati.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuchotsa shaft, iyenera kukwezedwa kumbuyo.
  29. Chotsani mafoloko osinthira.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mafoloko amayikidwa pa shaft yachiwiri
  30. Kokani shaft yolowera yokhala ndi bere.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Shaft yolowera imachotsedwa pamodzi ndi kubereka
  31. Chotsani kubereka kwa singano.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chovalacho chimayikidwa pa shaft yachiwiri
  32. Gwiritsani ntchito screwdriver kuchotsa kiyi yotseka kumbuyo kwa shaft yotulutsa.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chovalacho chimatetezedwa ndi kiyi
  33. Chotsani chotengera chakumbuyo.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chovalacho chimachotsedwa pazitsulo pogwiritsa ntchito screwdrivers woonda.
  34. Chotsani shaft yotulutsa.
  35. Imangirireni mu vice ndikudula cholumikizira cha synchronizer, chomwe chimaphatikizapo magiya achitatu ndi achinayi.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Musanachotse chophatikiziracho, shaft iyenera kukhazikitsidwa molunjika, yomangika mu vice
  36. Chotsani mphete yokonzera ndi chokoka.
  37. Chotsani synchronizer hub.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse chinsalucho, muyenera kuchotsa mphete yosungira
  38. Chotsani chozungulira chotsatira.
  39. Lumikizani zida zachitatu.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Zidazo zimakhazikitsidwa ndi mphete yosungira
  40. Pumulani zida zothamanga zoyambira mu vise yotseguka ndikugwetsa shaft yachiwiri kuchokera pamenepo ndi nyundo.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Zida zimachotsedwa pamtengowo ndi nyundo ndi spacer yachitsulo yofewa.
  41. Pambuyo pake, chotsani giya yachiwiri yothamanga, clutch, hub, komanso kuthamanga koyamba.
  42. Phatikizani njira za synchronizer za gawo loyamba, lachiwiri ndi lachinayi chimodzimodzi.
  43. Tsegulani ndikuchotsa mphete yosungira pa shaft yolowera.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kubereka kumakonzedwa ndi circlip
  44. Ikani chifanizirocho mu vise ndikuyendetsa shaft kuchokera pamenepo.
  45. Chotsani chowongolera cha gearshift podula kasupe wobwerera ndikuchotsa mtedza womangirira.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Lever imagwiridwa ndi kasupe wobwerera.

Ngati magiya olakwika, ma synchronizers ndi mafoloko amapezeka panthawi ya disassembly ya gearbox, ayenera kusinthidwa nthawi yomweyo. Ziwalo zolakwika ziyenera kuganiziridwa kuti ndi mbali zomwe zimakhala ndi zizindikiro zooneka ngati zowonongeka kapena zowonongeka.

Phunzirani za kukonza kwa vacuum brake booster VAZ-2106: https://bumper.guru/klassicheskie-modeli-vaz/tormoza/vakuumnyy-usilitel-tormozov-vaz-2106.html

Video: kugwetsa gearbox VAZ 2106

Disassembly wa gearbox vaz 2101-2107 5st

Kusintha mayendedwe

Ngati, pochotsa bokosi la gear, likupezeka kuti imodzi mwazitsulo za shaft ili ndi kusewera kapena kuwonongeka kowonekera, iyenera kusinthidwa. mayendedwe onse mu gearbox Vaz 2106 ali ndi mapangidwe sanali olekanitsidwa, kotero sipangakhale nkhani ya kukonza kapena kubwezeretsa pano.

Mu gearbox, mayendedwe akumbuyo a shafts ya pulayimale ndi yachiwiri amakhala ndi katundu wambiri. Ndiwo amene amalephera kwambiri.

Kusintha shaft yolowera

Ngati bokosi la giya laphwanyidwa kale ndipo cholumikizira cha shaft chokhala ndi cholumikizira chimachotsedwa, ingochichotsa patsinde ndi nyundo. Phatikizani zonyamula zatsopano mwanjira yomweyo. Kawirikawiri, palibe vuto ndi izi.

Palinso njira ina yosinthira chigawocho popanda kusokoneza bokosilo. Ndizoyenera mukakhala otsimikiza kuti shaft yonyamula kumbuyo ndi yolakwika. Tiyeni tikambirane mwatsatanetsatane.

Ndondomeko ya ntchito:

  1. Chotsani gearbox m'galimoto.
  2. Tsatirani masitepe 1-18 mwa malangizo am'mbuyomu.
  3. Chotsani zozungulira zakunja ndi zamkati.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kubereka kumakhazikika ndi zozungulira zamkati ndi zakunja
  4. Kokani shaft kwa inu, ndikukankhira kunja kwa crankcase.
  5. Ikani kagawo kakang'ono ka screwdriver wamkulu mu poyambira chotengera ndikuchikonza molimba momwe mungathere pamalo awa.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chophimbacho chiyenera kukhazikitsidwa mwa kuyika screwdriver mu poyambira pake
  6. Pamene mukugwira mpikisano wakunja ndi screwdriver, ikani mikwingwirima yopepuka patsinde mpaka chigawocho chichoke.
  7. Sungani chotengera chatsopano pa shaft.
  8. Isunthireni pampando wake.
  9. Pogwiritsa ntchito nyundo, kanikizani m'chifanizirocho, pogwiritsa ntchito mikwingwirima yowala pamtundu wake wamkati.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muyike chingwe chatsopano, chiyenera kudzazidwa ndi nyundo, kugwiritsa ntchito nkhonya zowunikira pamtundu wamkati
  10. Ikani mphete zosungira.

Momwe mungasankhire zonyamula shaft

Kuti musalakwitse posankha kubera, ndikofunikira kudziwa magawo ake. Tikufuna mpira wotseguka wamtundu wamtundu wachisanu ndi chimodzi wolondola. Mabizinesi apakhomo amapanga magawo oterowo pansi pa manambala a 6-50706AU ndi 6-180502K1US9. Zogulitsa zonse zamtunduwu ziyenera kupangidwa molingana ndi zofunikira za GOST 520-211.

Table: zazikulu makhalidwe 6-50706AU ndi 6-180502K1US9

magawoMakhalidwe
M'mimba mwake, mm75
M'mimba mwake, mm30
Kutalika, mm19
Chiwerengero cha mipira, ma PC7
Mpira awiri, mm14,29
zitsulo kalasiShKh-15
Load capacity static/dynamic, kN17,8/32,8
Idavotera liwiro la ntchito, rpm10000
kulemera, g400

Kusintha kumbuyo kwa shaft yonyamula

Kutulutsa kwa shaft kumatha kuchotsedwa ndikukhazikitsidwa kokha ndi bokosi la gear lomwe latha. Kuti muchite izi, ndikofunikira kuchita ntchito yomwe yaperekedwa m'ndime 1-33 ya malangizo ochotsa bokosi la gear. Pambuyo kugwetsa chimbalangondocho, m'malo mwake chimayikidwa chatsopano, kenako gearbox imasonkhanitsidwa. Sizifuna zida zapadera kuti zichotse kapena kuziyika, komanso sizifuna mphamvu zakuthupi.

Kusankha zotulutsa shaft bearing

Monga momwe zinalili kale, posankha chotengera chakumbuyo cha shaft, ndikofunikira kuti musalakwitse ndi zolemba ndi magawo. Ku Russia, mbali zotere zimapangidwa pansi pa nkhani 6-205 KU. Ilinso ndi mtundu wa mpira wa radial. Amapangidwa molingana ndi zofunikira za GOST 8338-75.

Werenganinso za chipangizo chowongolera: https://bumper.guru/klassicheskie-modeli-vaz/rulevoe-upravlenie/regulirovka-rulevoy-kolonki-vaz-2106.html

Table: Makhalidwe akuluakulu a 6-205 KU

magawoMakhalidwe
M'mimba mwake, mm52
M'mimba mwake, mm25
Kutalika, mm15
Chiwerengero cha mipira, ma PC9
Mpira awiri, mm7,938
zitsulo kalasiShKh-15
Load capacity static/dynamic, kN6,95/14,0
kulemera, g129

Kusintha zisindikizo zamafuta azitsulo zoyambirira ndi zachiwiri

Zisindikizo zamafuta (ma cuffs) mu gearbox zimateteza kutayikira kwa mafuta. Ngati mafuta atuluka pansi pa shaft, nthawi zambiri chisindikizo chamafuta chimakhala ndi mlandu. Ndipo iyenera kusinthidwa. Kuti musinthe zisindikizo zamafuta a shafts yoyamba ndi yachiwiri, muyenera kuchotsa bokosi la gear. Pazida muyenera nyundo, nkhonya, pliers ndi cylindrical mandrel ndi m'mimba mwake wofanana ndi awiri a zitsulo thupi khafu.

Chisindikizo cha shaft chimakanikizidwa pampando wa chivundikiro cha crankcase chakutsogolo cha bokosilo. Mukachotsedwa ku crankcase, ndikofunikira:

  1. Pumulani mapeto a nkhonya motsutsana ndi thupi lachitsulo la bokosi lodzaza kunja kwa chivundikirocho.
  2. Ntchito angapo nkhonya ndi nyundo pa kulowerera, kusuntha izo pamodzi circumference wa stuffing bokosi thupi.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chisindikizo chakale chimachotsedwa ndikugogoda
  3. Kumbali yakumbuyo kwa chivundikirocho, gwirani khafuyo ndi pliers ndikuchotsa pampando.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kumbali yakumbuyo ya chivundikirocho, bokosi loyikamo limatengedwa ndi pliers
  4. Ikani khafu yatsopano, yopaka mafuta.
  5. Pogwiritsa ntchito mandrel ndi nyundo, kanikizani muzitsulo za chivundikirocho.

Kuti musinthe chisindikizo cha shaft, mudzafunika pliers yokhala ndi malekezero opyapyala, nyundo ndi mandrel omwe amafanana ndi kukula kwa khafu.

Disassembly wathunthu wa gearbox sikufunika apa. Ndikokwanira kuchotsa kugwirizanitsa zotanuka ndi kung'amba flange yolumikiza ndi cardan kuchokera ku splines za shaft.

Pambuyo pake:

  1. Dulani khafu kuseri kwa chitsulo ndi screwdriver.
  2. Chotsani khafu.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Khafu imatha kuchotsedwa mosavuta ndi screwdriver
  3. Mafuta chisindikizo chatsopanocho ndi mafuta.
  4. Ikani khafu pampando.
  5. Dinani mu khafu ndi nyundo ndi mandrel.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Gland imapanikizidwa ndi mandrel ndi nyundo

Kusankhidwa kwa zisindikizo zamafuta za shafts zoyambirira ndi zachiwiri

Pakusankha kolondola kwa zisindikizo zamafuta, ndikofunikira kudziwa manambala awo ndi makulidwe awo. Zonse zikuwonetsedwa mu tebulo.

Table: manambala a catalog ndi kukula kwa zisindikizo zamafuta

Shaft yoyambaSekondale shaft
Nambala yakatalogi2101-17010432101-1701210
M'mimba mwake, mm2832
M'mimba mwake, mm4756
Kutalika, mm810

Gearbox mafuta VAZ 2106

Ntchito yogwirizana ya zinthu za gearbox zimatengera mtundu wamafuta otsuka, komanso kuchuluka kwake. Mafuta mu gearbox Vaz 2106 ayenera kusinthidwa aliyense makilomita zikwi 50. Osachepera ndi zomwe wopanga akunena. Koma muyenera kuyang'ana mlingo wa kondomu kamodzi kotala.

Ndi mafuta otani oti mudzaze mu gearbox ya VAZ 2106

Malinga ndi zofunikira za chomera, mu gearbox ya VAZ 2106 yokha iyenera kutsanulidwa mu gearbox ya mafuta a GL-4 kapena GL-5 malinga ndi gulu la API. Ponena za kalasi ya viscosity, mafuta amagulu otsatirawa a SAE ndi oyenera:

Kuchuluka kwa mafuta ofunikira a gearbox anayi-liwiro - 1,35 malita, kwa gearbox asanu-liwiro - 1,6 malita.

Kuwona kuchuluka kwa mafuta mu gearbox

Kuti mudziwe kuchuluka kwa mafuta m'bokosilo, galimotoyo iyenera kuyendetsedwa panjira yopingasa kapena dzenje loyang'ana. Injini iyenera kukhala yozizira. Mulingo wamafuta mu gearbox umatsimikiziridwa ndi kumasula pulagi yodzaza mafuta. Imatulutsidwa ndi kiyi ya 17. Ngati mafuta atuluka mu dzenje, chirichonse chiri mu dongosolo ndi mlingo. Apo ayi, iyenera kuwonjezeredwa. Koma pali nuance imodzi apa. Mukhoza kuwonjezera mafuta okha a kalasi ndi mtundu umene wadzazidwa kale mu bokosi. Ngati simukudziwa mtundu wa lubricant mu gearbox, ayenera chatsanulidwa kwathunthu, ndiyeno lembani latsopano.

Kukhetsa mafuta mu gearbox VAZ 2106

Kukhetsa mafuta mu bokosi "zisanu ndi chimodzi", makinawo ayenera kuikidwa pa flyover kapena dzenje. Injini iyenera kukhala yotentha. Chifukwa chake, mafutawo amatuluka mwachangu komanso mokwanira.

Pulagi yotayira mafuta ili pachivundikiro chapansi cha crankcase. Imatsukidwa ndi fungulo la 17. Musanatulutse, m'pofunika kulowetsa chidebe pansi pa dzenje kuti mutenge mafuta. Mafuta akatha, pulagi imakulungidwa mmbuyo.

Kodi ndi chiyani kuti mudzaze mafuta pa cheke Vaz 2106

Kuti mudzaze mafuta mu gearbox zisanu ndi chimodzi, mudzafunika syringe yapadera kapena payipi yopyapyala (iyenera kulowa mu dzenje lodzaza mafuta) ndi fupa. Poyamba, mafuta amatengedwa kuchokera mumtsuko kulowa mu syringe, kenako ndikukankhira mu dzenje lodzaza. Njirayi imapitirira mpaka mafuta otsekemera atulukamo. Pambuyo pake, dzenje lodzaza mafuta limapindika.

Mukamagwiritsa ntchito payipi ndi funnel, muyenera kuyikapo mbali imodzi mu dzenje, ndikukweza inayo osachepera theka la mita pamwamba pake. Mafuta amatsanuliridwa muzitsulo zomwe zimayikidwa kumapeto kwina kwa payipi. Mafuta akayamba kutuluka m'bokosilo, kudzazidwa kuyenera kuyimitsidwa, payipi ichotsedwe, ndipo pulagi ikulungidwa.

Kulisa KPP VAZ 2106

Kumbuyo ndi chipangizo chosinthira zida, chomwe chimaphatikizapo:

Kuchotsa, disassembly ndi kukhazikitsa backstage

Kuti muthane ndi kusokoneza backstage, muyenera:

  1. Chotsani kufalitsa.
  2. Pogwiritsa ntchito wrench 10, masulani mtedza utatu womwe ukugwirizira mpira wakumbuyo.
  3. Kokani lever kwa inu kuti muchotse chipangizocho pazitsulo zosinthira zida.
  4. Chotsani khafu ndi chivundikiro choteteza.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Chotetezera chopangidwa ndi mphira wofewa
  5. Pogwiritsa ntchito wrench 10, masulani mtedza pa mbale yolondolera.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mbaleyo imakonzedwa ndi mtedza atatu
  6. Chotsani mbale yotsekereza.
  7. Pogwiritsa ntchito screwdriver, chotsani zolozera, zichotseni pamodzi ndi akasupe a mbale yolondolera.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Kuti muchotse mapepala, muyenera kuwapukuta ndi screwdriver
  8. Lumikizani mbale pamodzi ndi makina ochapira. Lumikizani flange ndi gasket kuchokera pa lever.
  9. Chotsani mphete yotsekera ndi pliers, ndiyeno mphete yokakamiza ndi kasupe.
  10. Chotsani mbali ya mpira.
    Kupanga, kukonza ndi kukonza gearbox VAZ 2106
    Mgwirizano wa mpira uyenera kukhala wothira mafuta nthawi zonse

Ngati kuwonongeka kapena kuwonongeka kwapezeka kumadera akumbuyo, ziyenera kusinthidwa. Kusonkhana ndi kukhazikitsa backstage ikuchitika m'mbuyo dongosolo. Backstage ya VAZ 2106 checkpoint sikutanthauza kusintha.

Kumene, kapangidwe ka gearbox Vaz 2106 ndi zovuta kwambiri, koma ngati mukufuna, mukhoza kuthana nazo. Ngati mukuganiza kuti simungathe kukonza nokha, ndi bwino kuyika nkhaniyi kwa akatswiri. Chabwino, za utumiki, ndiye inu mukhoza kuchita izo nokha.

Kuwonjezera ndemanga