Ife paokha kukonza kumbuyo nkhwangwa gearbox pa VAZ 2107

Galimoto ya VAZ 2107 ili ndi magudumu akumbuyo. Njira yothetsera ukadauloyi ili ndi zabwino zonse komanso zovuta zake. Chofunika kwambiri pagalimoto "zisanu ndi ziwiri" ndi bokosi la gearbox lakumbuyo. Ndi chipangizo ichi chomwe chingathe kubweretsa mavuto ambiri kwa mwini galimoto chifukwa chosasintha bwino kapena chifukwa cha kuvala kwa banal ndi kung'ambika. Woyendetsa amatha kukonza mavuto ndi gearbox pawokha. Tiyeni tiwone momwe zimachitikira.

Cholinga ndi mfundo ya ntchito ya gearbox

Kumbuyo gearbox "zisanu ndi ziwiri" - kufala ulalo pakati ma axles mawilo kumbuyo ndi injini. Cholinga chake ndikutumiza torque kuchokera ku crankshaft ya injini kupita ku mawilo akumbuyo ndikutembenuzanso kuthamanga kwa ma axle shafts.

Kumbuyo gearbox - kugwirizana kufala pakati pa injini ndi mawilo kumbuyo "zisanu ndi ziwiri"

Kuphatikiza apo, bokosi la gear liyenera kugawa torque kutengera katundu wogwiritsidwa ntchito kumanzere kapena kumanja.

Momwe ntchito

Nawa magawo akulu osamutsa torque kuchokera pagalimoto kupita ku gearbox:

• dalaivala amayambitsa injini ndipo crankshaft imayamba kuzungulira;
• kuchokera ku crankshaft, makokedwe amaperekedwa ku ma clutch discs agalimoto, ndiyeno amapita ku shaft yolowera;
• pamene dalaivala amasankha zida zomwe akufuna, torque mu gearbox imasamutsidwa ku shaft yachiwiri ya gear yosankhidwa, ndipo kuchokera pamenepo kupita ku cardan shaft yolumikizidwa ndi bokosi la gear ndi crosspiece yapadera;
• cardan imagwirizanitsidwa ndi bokosi lakumbuyo la gear (popeza chitsulo chakumbuyo chili kutali ndi injini, "kasanu ndi kawiri" cardan ndi chitoliro chozungulira chomwe chili ndi mitanda kumapeto). Pansi pa zochita za cardan, shaft yaikulu ya gear imayamba kuzungulira;
• pozungulira, gearbox imagawa torque pakati pa ma axle shafts a mawilo akumbuyo, chifukwa chake, mawilo akumbuyo nawonso amayamba kuzungulira.

Chipangizo ndi luso luso la gearbox

Kumbuyo gearbox ya galimoto VAZ 2107 imakhala ndi chitsulo chachikulu chachitsulo ndi shank, cardan shaft flange, magiya awiri omaliza oyendetsa omwe amaikidwa pamakona abwino kwa wina ndi mzake ndi kusiyana kodzitsekera.

Zinthu zazikulu za bokosi la gear ndi nyumba, magiya akuluakulu komanso kusiyanitsa ndi ma satellite.

Chiŵerengero cha zida zakumbuyo

Chikhalidwe chachikulu cha zida zilizonse ndi chiŵerengero cha zida zake. Ndi chiŵerengero cha chiwerengero cha mano pa zida zoyendetsedwa ndi chiwerengero cha mano pa giya yoyendetsa. Kumbuyo gearbox VAZ 2107 pali mano 43. Ndipo giya yoyendetsa ili ndi mano 11. Kugawa 43 ndi 11, timapeza 3.9. Ichi ndi chiŵerengero cha zida pa gearbox VAZ 2107.

Palinso mfundo ina yofunika kuikumbukira pano. Vaz 2107 anapangidwa kwa zaka zambiri. Ndipo m'zaka zosiyanasiyana adayikapo ma gearbox okhala ndi magiya osiyanasiyana. Mwachitsanzo, zitsanzo oyambirira a "zisanu ndi ziwiri" anali okonzeka ndi gearboxes ku Vaz 2103, ndi gear chiŵerengero chimene chinali 4.1, ndiko kuti, chiŵerengero cha mano anali 41/10. Pambuyo pake "zisanu ndi ziwiri" chiŵerengero cha magiya chinasinthanso ndipo chinali kale 4.3 (43/10) ndipo mu "zisanu ndi ziwiri" zatsopano kwambiri chiwerengerochi ndi 3.9. Pazifukwa zomwe zili pamwambazi, dalaivala nthawi zambiri amayenera kudziyimira pawokha kuchuluka kwa zida zagalimoto yake. Umu ndi momwe zimachitikira:

• galimoto imayikidwa kuti isalowerere;
• Kumbuyo kwa galimotoyo kumakwezedwa ndi ma jacks awiri. Imodzi mwa mawilo akumbuyo imakhazikika bwino;
• pambuyo pake, dalaivala pamanja amayamba kutembenuza cardan shaft ya makina. Ndikofunikira kupanga matembenuzidwe 10;
• pozungulira nthiti ya cardan, ndikofunikira kuwerengera kuchuluka kwa magudumu omwe gudumu lakumbuyo losakhazikika lidzapanga. Chiwerengero cha zosintha za gudumu chiyenera kugawidwa ndi 10. Nambala yotsatila ndi chiŵerengero cha gear kumbuyo.

Mayendedwe

Kuzungulira kwa magiya onse a gearbox kumaperekedwa ndi mayendedwe. Mu ma gearbox kumbuyo kwa VAZ 2107 pa masiyanidwe a mzere umodzi wodzigudubuza amagwiritsidwa ntchito, ndipo odzigudubuza ali ndi mawonekedwe a conical. Kuyika chizindikiro - 7707, nambala yamakasitomala - 45-22408936. Mtengo wa katundu pamsika lero umayamba kuchokera ku ma ruble 700.

Zonyamula zonse za "zisanu ndi ziwiri" kumbuyo gearbox ndi wodzigudubuza, mzere umodzi, conical

Kutengera kwina kumayikidwa mu gearbox shank (i.e., gawo lomwe limalumikizana ndi mgwirizano wapadziko lonse lapansi). Ichinso ndi chodzigudubuza cholembedwa 7805 ndi nambala ya 6-78117U. Miyezo ya Standard VAZ liner lero imachokera ku ruble 600 ndi zina.

banja lapulaneti

Cholinga chachikulu cha awiri mapulaneti kumbuyo gearbox Vaz 2107 - kuchepetsa injini liwiro. Awiriwo amachepetsa liwiro la crankshaft pafupifupi nthawi 4, ndiye kuti, ngati crankshaft ya injini imazungulira pa liwiro la 8 rpm, mawilo akumbuyo amayenda pa liwiro la 2 zikwi rpm. Magiya mu VAZ 2107 pulaneti awiri ndi helical. Chisankhochi sichinasankhidwe mwangozi: giya la helical limakhala labata pafupifupi kawiri ngati giya la spur.

Mapulaneti awiriwa ali ndi zida za helical kuti achepetse phokoso

Koma ma helical planetary pairs amakhalanso ndi minus: magiya amatha kusuntha nkhwangwa zawo akamavala. Komabe, vuto ili ndi lofunika kwa anagona magalimoto, mu ma axles kumbuyo komwe kuli magiya spur okha. Ndipo pa Vaz 2107 kwa zaka zonse kupanga galimoto anali awiriawiri yekha helical mapulaneti.

Zolephera zofananira za zida ndi zomwe zimayambitsa

Kumbuyo gearbox VAZ 2107 ndi chipangizo odalirika kwambiri kugonjetsedwa ndi kuvala makina. Komabe, m'kupita kwa nthawi, magawo pang'onopang'ono amatha ngakhale mu gearbox. Ndiyeno dalaivala akuyamba kumva khalidwe crunch kapena kulira m'dera la ekseli kumbuyo kapena m'dera limodzi la mawilo kumbuyo. Ichi ndichifukwa chake zikuchitika:

• gudumu lina linapiringizika, monga ngati nkhwangwa ina yakumbuyo inali yopunduka. Izi zimachitika kawirikawiri, nthawi zambiri pambuyo pa kugunda mwamphamvu kwa mawilo. Pamenepa, semi-axle imakhala yopunduka kwambiri kotero kuti gudumu silingathe kuzungulira bwino. Ngati mapindikidwewo ndi ochepa, ndiye kuti gudumu lidzazungulira, komabe, panthawi yozungulira, kulira kwapadera kudzamveka chifukwa cha gudumu lowonongeka. Sizingatheke kukonza kusweka koteroko nokha.. Kuti awongole tsinde la chitsulo, dalaivala ayenera kutembenukira kwa akatswiri;
• kuphwanya mu gearbox pamene galimoto ikuyenda. Ili ndi vuto lofala kwambiri lomwe dalaivala aliyense wa "zisanu ndi ziwiri" zakale adzakumana nazo posachedwa. Bokosi la gear limayamba kugwedezeka pambuyo poti mano angapo ndi ma splines pa ma axle shaft atha mu giya yayikulu. Ndi kuvala mwamphamvu kwambiri, mano amatha kusweka. Izi zimachitika chifukwa cha kutopa kwachitsulo komanso mafuta otsika a gearbox (ichi ndiye chifukwa chake, chifukwa mafuta omwe ali mu gearbox "zisanu ndi ziwiri" nthawi zambiri amatuluka kudzera mu mpweya ndi shank flange, yomwe sinakhalepo yolimba). Mulimonsemo, kuwonongeka koteroko sikungakonzedwe, ndipo magiya okhala ndi mano osweka ayenera kusinthidwa;
• kuvala kwa axle. Ichi ndi chifukwa china cha khalidwe phokoso kuseri kwa gudumu. Ngati chimbalangondo chagwa, ndiye simungathe kuyendetsa galimoto yotere, chifukwa gudumu limatha kugwa poyendetsa. Njira yokhayo yothetsera ndikuyitanira galimoto yokokera ndikuyikanso berelo yomwe yatha. Mutha kuchita izi nokha komanso pamalo ochitira chithandizo.
  

  Ngati mayendedwe a axle shaft atha, galimotoyo siingathe kuyendetsedwa

Za kusintha zida

Ngati dalaivala adziwa kuti magiya akuluakulu kumbuyo kwa chitsulo chatha, ayenera kusintha awiriwa. Koma kungosintha magiya sikungagwire ntchito, popeza pali mipata pakati pa mano a gear yomwe iyenera kusinthidwa. Umu ndi momwe zimachitikira:

• makina ochapira apadera amaikidwa pansi pa giya yoyendetsa (amagulitsidwa m'maseti, ndipo makulidwe a ma washers amasiyana kuchokera 2.5 mpaka 3.7 mm);
• malaya osinthika amayikidwa mu gearbox shank (mamanja awa amagulitsidwanso m'maseti, mutha kuwapeza m'sitolo iliyonse yopuma);
• washer ndi bushing ayenera kusankhidwa kuti shaft yomwe giya la gearbox limayikidwa lizizungulira popanda kusewera poyipukuta ndi dzanja. Pambuyo posankha manja ofunikira, nati pa shank imalimbikitsidwa;
  

  Kusintha mipata pakati pa magiya, ma wrenches okhala ndi zizindikiro zapadera amagwiritsidwa ntchito.
• shank ikasinthidwa, zida za pulaneti zimayikidwa (pamodzi ndi theka la nyumba ya gearbox). Theka ili limagwiridwa ndi mabawuti 4, ndipo m'mbali muli mtedza angapo wosinthira ma fani. Mtedzawo umangirizidwa kotero kuti kusewera pang'ono kumakhalabe pakati pa magiya: zida zapadziko lapansi siziyenera kumangidwa kwambiri;
• mutatha kusintha zida za mapulaneti, malo a mayendedwe muzosiyana ayenera kusinthidwa. Izi zimachitika ndi ma bolts osinthika omwewo, koma tsopano muyenera kugwiritsa ntchito choyezera kuti muyese mipata pakati pa magiya ndi shaft yayikulu. Mipata iyenera kukhala mkati mwa 0.07 mpaka 0.12 mm. Pambuyo pokhazikitsa zilolezo zofunikira, ma bolts osinthika ayenera kukhazikitsidwa ndi mbale zapadera kuti ma bolt asatembenuke.
  

  Pambuyo pokonza magiya ndi choyezera chomveka, chilolezo cha mayendedwe ndi shaft chimasinthidwa.

Momwe mungachotsere kumbuyo giya la giya VAZ 2107

Eni galimoto akhoza disassemble gearbox ndi m'malo zonse zofunika mmenemo (kapena kusintha gearbox kwathunthu), motero kupulumutsa pafupifupi 1500 rubles (ntchito imeneyi ndalama za XNUMX rubles mu utumiki galimoto). Izi ndi zomwe muyenera kuchita:

• seti ya mitu yazitsulo ndi kolala yayitali;
• seti ya zingwe zotseguka;
• gulu la spanners;
• chokoka kwa nkhwangwa zakumbuyo;
• screwdriver ndi lathyathyathya tsamba.

Kutsata kwa ntchito

Asanayambe ntchito, mafuta ayenera kukhetsedwa kuchokera ku gearbox yakumbuyo. Kuti muchite izi, ingomasulani pulagi kumbuyo kwa chitsulo chachitsulo, mutasintha chidebe pansi pake.

1. Galimoto imayikidwa pa dzenje. Mawilo akumbuyo amakwezedwa ndi ma jacks ndikuchotsedwa. Mawilo akutsogolo ayenera kukhala okhoma bwino.
2. Mukachotsa mawilo, masulani mtedza wonse pa ng'oma zophwanyika ndikuchotsa zophimba. Amatsegula mwayi wopita ku ma brake pads.
   

   Maboti a ng'oma ya brake amamasulidwa ndi wrench yotsegula ndi 13.
3. Ngati muli ndi socket yokhala ndi kondo lalitali, mutha kumasula mtedza womwe uli ndi ma axle shafts osachotsa ma brake pads.
   

   Pambuyo pochotsa chivundikiro cha ng'oma, mwayi wopita ku ma pads ndi tsinde la axle limatsegulidwa
4. Mitedza yonse inayi pa tsinde la ekisilo ikamasulidwa, tsinde limachotsedwa pogwiritsa ntchito chokoka.
   

   Mbali yakumbuyo ya "axle" ya "zisanu ndi ziwiri" imatha kuchotsedwa popanda kuchotsa ma brake pads
5. Pambuyo pochotsa ma axle shafts, cardan imachotsedwa. Kuti mutulutse, mukufunikira wrench yotseguka kwa 12. Kadi imagwiridwa ndi zitsulo zinayi. Pambuyo powamasula, cardan amangosuntha pambali, chifukwa sichimasokoneza kuchotsa gearbox.
   

   Kadi “musanu wa mfulo” ushikete pa milangwe mikwabo 12
6. Ndi ma wrench 13 otseguka, mabawuti onse ozungulira kuzungulira kwa shank ya gearbox samasulidwa.
7. Mukamasula mabawuti onse, gearbox imachotsedwa. Kuti muchite izi, ingokokerani shank kwa inu.
   

   Kuti muchotse gearbox, mumangofunika kukokera kwa inu ndi shank
8. Zakale gearbox m'malo ndi latsopano, kenako nkhwangwa kumbuyo VAZ 2107 ndi kusonkhanitsa.

Kanema: kugwetsa nsonga yakumbuyo pa "classic"

Kuchotsa chitsulo cham'mbuyo chapamwamba

Disassembly wa gearbox ndi kusintha ma satellites

Ma satellites ndi magiya owonjezera omwe amaikidwa pamasinthidwe a gearbox. Cholinga chawo ndikutumiza torque ku ma axle shafts a mawilo akumbuyo. Monga mbali ina iliyonse, magiya a satelayiti amatha kuvala. Pambuyo pake, adzayenera kusinthidwa, popeza gawoli silingakonzedwe. Kubwezeretsa mano owonongeka, mwiniwake wa galimoto alibe luso lofunikira kapena zipangizo zofunika. Kuphatikiza apo, zida zilizonse m'galimoto zimathandizidwa ndi kutentha kwapadera - carburizing, yomwe imachitika mumlengalenga wa nayitrogeni ndikuumitsa mano mpaka kuya kwina, ndikudzaza pamwamba ndi kaboni. Woyendetsa wamba mu garaja yake sangathe kuchita chilichonse chonga ichi. Chifukwa chake, pali njira imodzi yokha yotulukira: kugula zida zokonzetsera kumbuyo kwa gearbox. Zimawononga pafupifupi ma ruble 1500. Izi ndi zomwe zikuphatikiza:

• magiya opangira ma axle shafts;
• ma satelayiti awiri osiyana;
• satellite axis;
• washer wothandizira.

Kuphatikiza pa zida zokonzetsera ma gearbox, mudzafunikanso ma wrenches wamba otseguka, screwdriver ndi nyundo.

Mndandanda wa ntchito

Kuti disassemble gearbox, ndi bwino ntchito ochiritsira benchi vise. Ndiye ntchitoyo idzapita mofulumira kwambiri.

1. Kuchotsedwa pamakina, bokosi la giyalo limamangiriridwa mu vice pamalo oyima.
2. Maboti osinthira otsekera amachotsedwapo, pomwe mbale zokhoma zili.
   

   Pansi pa ma bolts osintha pali mbale zomwe ziyeneranso kuchotsedwa.
3. Tsopano mabawuti anayi (awiri mbali iliyonse ya bokosi la gear) atanyamula zipewa zonyamulira ali osakulungidwa.
   

   Mivi ikuwonetsa bawuti yomwe ili ndi chivundikiro
4. Zophimba zimachotsedwa. Pambuyo pawo, zodzigudubuza zokha zimachotsedwa. Ayenera kuyang'aniridwa mosamala kuti avale. Pakukayikira pang'ono kwa kuvala, zotengera ziyenera kusinthidwa.
5. Pambuyo pochotsa zitsulo, mukhoza kuchotsa axis ya ma satelayiti ndi ma satelayiti okha, omwe amawunikiranso mosamala kuti avale.
   

   Ma satellites ochotsedwa ayenera kuyang'aniridwa mosamala kuti avale.
6. Tsopano shaft yoyendetsa yokhala ndi zotengera imatha kuchotsedwa ku nyumba ya gearbox. Mtsinjewo umayikidwa molunjika, ndipo umagwedezeka kuchokera ku chogudubuza ndi nyundo (kuti zisawononge tsinde, m'malo mwa chinthu chofewa m'malo mwa nyundo, mwachitsanzo, mallet amatabwa).
   

   Kuti musawononge tsinde, gwiritsani ntchito mallet pogogoda.
7. Pa disassembly wa gearbox akhoza kuonedwa wathunthu. Ziwalo zonse, kuphatikiza ma satelayiti ndi mayendedwe, ziyenera kutsukidwa bwino mu palafini. Masetilaiti owonongeka amasinthidwa ndi ma satelayiti ochokera ku zida zokonzera. Ngati kuvala kumapezekanso pazitsulo zazitsulo za axle, zimasinthanso, pamodzi ndi wotsuka wothandizira. Pambuyo pake, gearbox imasonkhanitsidwa ndikuyika pamalo ake oyambirira.

Choncho, n'zotheka kuti eni galimoto wamba kuchotsa gearbox kumbuyo ekseli "zisanu ndi ziwiri", disassemble ndi m'malo mwake mbali zong'ambika. Palibe chovuta mu izi. Mavuto ena angabwere kokha pa siteji ya kusintha gearbox latsopano. Koma n’zotheka kupirira powerenga mosamala malangizo amene ali pamwambawa.