Kumbuyo nkhwangwa gearbox VAZ 2106: mavuto, kusintha msonkhano

Kumbuyo nkhwangwa gearbox VAZ 2106 - unit odalirika, koma nthawi zina amalephera. Izi zikufotokozedwa ndi momwe ntchito ikugwirira ntchito komanso kukonza makinawo. Zowonongeka zimatha kukhala zamtundu wina, kuyambira phokoso lakunja kapena kutayikira kwamafuta mpaka pabokosi la gear lodzaza. Choncho, pamene zizindikiro zoyamba za mavuto ndi kukonza zikuwonekera, musachedwe.

Kumbuyo axle reducer VAZ 2106

Mmodzi wa mayunitsi kufala VAZ 2106, imene makokedwe ku gawo mphamvu imafalitsidwa kudzera mu gearbox ndi cardan kwa nkhwangwa mawilo kumbuyo, ndi kumbuyo chitsulo chogwira ntchito gearbox (RZM). Makinawa ali ndi mawonekedwe ake ake komanso kuwonongeka kwake. Ndikoyenera kukhala pa iwo, komanso kukonza ndi kusintha kwa msonkhano, mwatsatanetsatane.

Bokosi la gear pamapangidwe a axle yakumbuyo limatsimikizira kufalikira kwa torque kuchokera ku gearbox kupita kumawilo oyendetsa.

Zolemba zamakono

Ngakhale kuti ma gearbox onse a Zhiguli apamwamba amatha kusinthana ndi kupangidwa ndi magawo ofanana, amakhalabe ndi kusiyana komwe kumabwera kumagulu osiyanasiyana a zida.

Alionse m'dzikoli pali

Chizindikiro monga chiŵerengero cha gear chimasonyeza kuchuluka kwa magudumu omwe gudumu lidzapanga poyerekezera ndi chiwerengero cha kusintha kwa cardan shaft. RZM yokhala ndi chiŵerengero cha 2106 yaikidwa pa Vaz 3,9, zomwe zimadalira chiwerengero cha mano a magiya akuluakulu: mano 11 pa galimoto, mano 43 pa galimoto. Chiŵerengero cha gear chimatsimikiziridwa ndi kugawa chiwerengero chachikulu ndi chaching'ono: 43/11 = 3,9.

Ngati pakufunika kudziwa gawo la gearbox lomwe likufunsidwa, sikoyenera kuchotsa chotsatiracho m'galimoto. Kuti muchite izi, ingopachika imodzi mwa mawilo akumbuyo ndikutembenuza maulendo 20, ndikuwerengera chiwerengero cha kusintha kwa cardan. Ngati "Six" RZM yaikidwa pa galimoto, ndiye kuti shaft ya cardan idzasintha 39. Malingana ndi mawonekedwe a kusiyana, pamene gudumu limodzi likuzungulira, chiwerengero chake cha kusinthika chimawonjezeka kawiri. Choncho, kuti tikonze, chiwerengero cha magudumu a magudumu chiyenera kugawidwa ndi 2. Zotsatira zake, timapeza 10 ndi 39. Kugawanitsa mtengo waukulu ndi kakang'ono, timapeza chiwerengero cha gear.

Kanema: kudziwa kuchuluka kwa zida popanda kuchotsa mgalimoto

Momwe mungadziwire bokosi la giya lakumbuyo popanda kuchotsa mgalimoto.

Nthawi zambiri amavomereza kuti gearbox yokhala ndi magiya apamwamba kwambiri ndi torque, ndipo yokhala ndi magiya otsika imakhala yothamanga kwambiri. Komabe, makhalidwe a galimoto ayenera kuganiziridwa. Mwachitsanzo, ngati muyika RZM kuchokera ku 3,9 mpaka "ndalama", ndiye kuti kusowa kwa injini kudzamveka kwambiri, makamaka pakukwera.

Mfundo yogwirira ntchito

Akamanena za ntchito ya kumbuyo gearbox VAZ 2106 ndi losavuta ndi zithupsa mpaka zotsatirazi:

1. Makokedwe opangira magetsi amaperekedwa kudzera mu gearbox ndi cardan shaft kupita ku RZM flange.
2. Pozungulira zida za bevel, zida zapadziko lapansi zimazungulira komanso kusiyanitsa pazinyalala za tapered, zomwe zimayikidwa muzitsulo zapadera m'nyumba ya gearbox.
3. Kuzungulira kosiyanako kumayendetsa ma axle shafts akumbuyo, omwe amalumikizana ndi zida zam'mbali.

Chida cha Gearbox

Zinthu zazikuluzikulu za "six" REM ndi:

• banja lalikulu;
• kusiyana kwa magudumu.

chipangizo cha gearbox VAZ 2106: 1 - galimoto zida; 2 - zida zoyendetsedwa; 3 - satellite; 4 - ma axle zida; 5 - olamulira a satelayiti; 6 - bokosi losiyana; 7 - mabawuti omangirira a chivundikiro cha bokosi losiyana; 8 - chivundikiro chonyamula cha bokosi losiyana; 9 - kutseka mbale; 10 - kusintha mtedza wa kubereka; 11 - nyumba ya gearbox

Banja lalikulu

Mwachidziwitso, gulu lalikulu la gearbox limapangidwa ndi magiya awiri - lotsogola (nsonga) ndi loyendetsedwa (mapulaneti) okhala ndi dzino la hypoid (spiral). Kugwiritsa ntchito zida za hypoid kumapereka maubwino awa:

• kusowa kwa ntchito;
• kuchuluka kwazinthu;
• kuwonjezeka kwa kuchotsedwa kwa nthaka.

Komabe, mapangidwe awa ali ndi ma nuances ake. Magiya omaliza amapita awiriawiri ndipo amasinthidwa pazida zapadera. Panthawi imeneyi, magawo onse a gear amayang'aniridwa. Awiri akuluakulu amalembedwa ndi chiwerengero cha serial, chitsanzo ndi gear ratio, komanso tsiku la kupanga ndi siginecha ya mbuye. Ndiye zida zazikuluzikulu zimapangidwira. Pokhapokha kuti zida zosinthira zimagulitsidwa. Ngati imodzi mwa magiya ikuphwanyidwa, ndiye kuti awiriwo ayenera kusinthidwa kwathunthu.

Gulu lalikulu lili ndi magiya awiri - oyendetsedwa ndi otsogola

Kusiyana

Kupyolera mu kusiyanitsa, torque imagawidwa pakati pa mawilo oyendetsa a axle yakumbuyo, kuonetsetsa kuti akuzungulira popanda kutsetsereka. Galimoto ikatembenuka, gudumu lakunja limalandira torque yambiri, ndipo gudumu lamkati limalandira zochepa. Popanda kusiyanitsa, kugawa kwa torque komwe kufotokozedwa sikukanatheka. Gawoli lili ndi nyumba, ma satelayiti ndi magiya am'mbali. Mwadongosolo, msonkhanowo umayikidwa pa zida zoyendetsedwa ndi awiriwo. Ma satellite amalumikiza magiya am'mbali ndi nyumba yosiyana.

Kukhalapo kwa kusiyana mu gearbox kumathetsa kutsetsereka kwa mawilo akumbuyo pama torque osiyanasiyana pa iwo.

Zambiri

Palinso zinthu zina mu REM zomwe zili gawo lofunikira pakupanga:

• nyumba - kumathetsa kuwonongeka kwa kusiyana;
• flange - gawolo limayikidwa pa bevel gear ya awiri akuluakulu ndipo lapangidwa kuti ligwirizane ndi cardan ndi zida izi;
• mlomo chisindikizo - ndi udindo zothina msonkhano, kuteteza kutayikira kwa lubricant kunja;
• mayendedwe - amapereka kuzungulira kwa zida za bevel ndi kusiyanitsa.

Zizindikiro zamavuto a gearbox

Kumbuyo gearbox ndi imodzi mwamakina odalirika Zhiguli tingachipeze powerenga ndi kusweka ndi izo zimachitika kawirikawiri. Komabe, monga gawo lina lililonse, imatha kukhala ndi zovuta zake, zomwe zimatsimikiziridwa ndi mawonekedwe. Ndikoyenera kukhazikika pa iwo mwatsatanetsatane.

Phokoso pa mathamangitsidwe

Ngati pa mathamangitsidwe pali phokoso extraneous kuchokera pa malo unsembe gearbox, ndiye akhoza chifukwa:

• kukulitsa kapena kusintha kolakwika kwa ma fani osiyanasiyana. Kuchotsa, kugawanitsa ndi kuwunika kwa magawo ndi kusintha kotsatira kudzafunika;
• meshing molakwika kwa mano a giya a gulu lalikulu. Kuthetsedwa ndi kusintha koyenera;
• kusowa mafuta mu gearbox. Kusowa kwa mafuta mu crankcase kumabwezeretsedwa, pambuyo pake amawunikiridwa kuti akutuluka pamalo oyika zinthu zosindikizira.

Ma axle shaft bearings sizinthu zamapangidwe a gearbox, koma ngati gawolo silikuyenda bwino, phokoso lakunja limatha kuwonekanso pakuthamanga.

Phokoso pa mathamangitsidwe ndi deceleration

Ndi mawonetseredwe a phokoso pa mathamangitsidwe komanso pa braking ndi mphamvu unit, sipangakhale zifukwa zambiri:

• chitukuko kapena kuwonongeka kwa mayendedwe a bevel gear ya awiriwo. Kutha mwa kusintha zinthu zomwe zidalephera;
• kusintha kolakwika kwa kusiyana pakati pa nsonga ndi mapulaneti. Limagwirira ayenera diagnostics ndi m'malo a zowonongeka, komanso kuika kusiyana chofunika pakati pa mano zida.

Kanema: momwe mungadziwire komwe phokoso likuchokera kumbuyo

Kodi buzzing, gearbox kapena axle shaft ndi chiyani, momwe mungadziwire?

Kugogoda, kugwada posuntha

Ngati gearbox wayamba kumveka uncharacteristic ntchito yake yachibadwa, ndiye kuti n'zotheka kudziwa molondola kuwonongeka kokha pambuyo disassembly msonkhano. Zifukwa zodziwika bwino za kuwoneka kwa crunch kapena kugogoda kungakhale:

• kusweka kwa dzino pa magiya akuluakulu awiri;
• kuvala kwakukulu kwa awiri awiri;
• kulephera kapena kusintha kolakwika kwa ma bevel gear bearings.

Phokoso potembenuka

Phokoso mu gearbox ndi zotheka pamene kutembenuza galimoto. Zifukwa zazikulu za izi zitha kukhala:

• kuzungulira kolimba kwa ma satelayiti kapena mawonekedwe a ma burrs pamtunda wawo. Amathetsedwa ndi kusintha mbali zowonongeka kapena kukonza roughness ndi sandpaper. Ngati cholakwikacho sichingachotsedwe, zigawo zomwe zalephera ziyenera kusinthidwa;
• kupanikizana kwa zida zam'mbali. Ngati magiya ali ndi kuwonongeka kowoneka bwino, amatsukidwa ndi sandpaper. Zinthu zokhala ndi zizindikiro za kuvala zolemetsa zimasinthidwa ndi zatsopano;
• Kusiyana pakati pa magiya osiyanitsa kumayikidwa molakwika. Ndikofunikira kukhazikitsa chilolezo cholondola pakati pa magiya;
• kulephera kwa mayendedwe a semi-axial. Zonyamula mpira ziyenera kusinthidwa ndi zatsopano.

Kugogoda poyambira

Maonekedwe a kugogoda kumbuyo gearbox Vaz 2106 pa chiyambi cha kayendedwe akhoza limodzi ndi:

• kusiyana kwakukulu pakati pa splines wa bevel gear shaft ndi flange. M'pofunika kuyendera chikhalidwe cha mbali zonse ziwiri. Ngati kuvala kwakukulu kumapezeka pamipata, zinthuzo zimasinthidwa;
• kuchuluka kwa kusiyana pakati pa mano a magiya akuluakulu awiri. Vuto "limathandizidwa" posintha kusiyana;
• chitukuko chachikulu cha mpando pansi pa olamulira a satellites mu bokosi losiyana. Bokosi liyenera kusinthidwa;
• zomangira za ndodo zogwira ntchito zachitsulo chakumbuyo zinamasulidwa. M'pofunika kuyendera ndi kumangitsa phiri.

Jammed reducer

Nthawi zina REM imatha kupanikizana, mwachitsanzo, torque sipatsirana kumawilo oyendetsa. Zifukwa zomwe zingayambitse vuto ili ndi izi:

• kusowa mafuta mu limagwirira, amene akhoza kutayikira chifukwa kutayikira mu msonkhano;
• kuwonongeka kwa ma satelayiti;
• kuwonongeka kwa mayendedwe pa zida za bevel za awiriwo.

Kuperewera kwa mafuta mu gearbox kumabweretsa kuchulukirachulukira kwa makinawo komanso kupanikizana kwa makinawo

Ngati gudumu limodzi laphwanyidwa, ndiye kuti vuto likhoza kukhala lokhudzana ndi njira ya brake kapena mayendedwe a axle.

Kutaya kwa mafuta kungadziwike popanda kugwiritsa ntchito disassembly ya gearbox, koma sizingatheke kuzindikira zovuta zina popanda ndondomekoyi. Ngati, pambuyo pa disassembly, kugoletsa, mano osweka, kapena kuwonongeka kowonekera kwa kunyamula kumapezeka pamagetsi, ndiye kuti zigawozo ziyenera kusinthidwa.

Kutulutsa mafuta

Kutayikira lubricant ku gearbox "zisanu ndi chimodzi" n'zotheka pazifukwa ziwiri:

• kuwonongeka kwa shank gland;
• kuwonongeka kwa gasket pakati pa gearbox ndi masitonkeni a chitsulo chakumbuyo.

Kuti mudziwe molondola kumene mafuta akutuluka, m'pofunika kupukuta mafuta ndi chiguduli ndikuyang'ana bokosi la gear pakapita nthawi: kutayikira kudzawoneka. Pambuyo pake, mutha kuchitanso zina - chotsani bokosi lonse la gear kuti mulowe m'malo mwa gasket, kapena kumasula mgwirizano wapadziko lonse ndi flange m'malo mwa chisindikizo cha milomo.

Bokosi lonyowa pansi likuwonetsa kutayikira kwamafuta.

Kukonzekera kwa gearbox

Pafupifupi ntchito iliyonse yokonza ndi REM "six", kupatula m'malo mwa bokosi lopangira zinthu, imalumikizidwa ndi kugwetsa ndi kusokoneza msonkhano. Chifukwa chake, ngati zizindikiro zowoneka bwino pakugwirira ntchito kwa makinawo zidawoneka, kuti zichitike zina m'pofunika kukonzekera mndandanda wa zida:

• hexagon 12;
• seti ya zingwe zotseguka;
• nsapato zolimbikira;
• jack;
• zothandizira kumbuyo kwa chitsulo;
• thumba la mafuta.

Gearbox disassembly

Kuchotsa gearbox kumachitika motere:

1. Timayika galimoto pa dzenje lowonera, ndikuyika nsapato pansi pa mawilo akutsogolo.
2. Kulowetsa chidebe choyenera pansi pa dzenje, masulani pulagi ndikukhetsa mafuta.
   

   Timamasula pulojekiti yokhetsa ndikuchotsa mafuta mu gearbox
3. Timamasula phiri la cardan ku flange, kusuntha shaft kumbali ndikuyimanga ndi waya ku jet kukankhira mlatho.
   

   Timamasula zomangira za cardan ku flange ndikusuntha shaft kumbali
4. Timakweza mtengo wakumbuyo ndikuyika zothandizira pansi pake.
5. Timachotsa mawilo ndi ng'oma za makina a brake.
   

   Kuti muchotse tsinde la chitsulo, m'pofunika kuchotsa ng'oma ya brake
6. Titamasula zomangira, timachotsa ma axle shafts kuchokera kumtunda wa chitsulo chakumbuyo.
   

   Timamasula chokwera cha shaft ndikuchikankhira kunja kwa nsonga yakumbuyo
7. Timazimitsa kumangirira kwa gearbox kupita kumtengo wakumbuyo.
   

   Timamasula kumangirira kwa gearbox kupita kumtengo wakumbuyo
8. Timachotsa makina m'galimoto.
   

   Chotsani phirilo, chotsani gearbox pamakina

Kusintha kwa cuff

Kusindikiza milomo ya RZM kumasinthidwa pogwiritsa ntchito zida zotsatirazi:

• mutu 24;
• chidendene;
• nyundo;
• flat screwdriver.

Kuti m'malo chisindikizo mafuta, m'pofunika kuchotsa cardan mbali ya gearbox ndi kukhetsa mafuta, ndiye kuchita zotsatirazi zotsatirazi:

1. Timayika mabowo m'mabowo awiri apafupi a flange ndikupukuta mtedzawo.
   

   Timayika ma bolts a cardan m'mabowo a flange
2. Timayika screwdriver pakati pa ma bolts ndikuchotsa chokwera cha flange.
   

   Ndi mutu wa 24 ndi wrench, masulani mtedza wa flange
3. Chotsani mtedza pamodzi ndi makina ochapira.
   

   Chotsani nati ndi wochapira kuchokera pa drive shaft
4. Pogwiritsa ntchito nyundo, gwetsani flange kuchokera pa shaft ya bevel gear. Pazifukwa izi, ndi bwino kugwiritsa ntchito nyundo ndi mutu wa pulasitiki.
   

   Timagwetsa flange pamtengowo ndi nyundo ndi mutu wa pulasitiki
5. Timachotsa flange.
   

   Demountable flange ndi reducer
6. Kuchotsa chosindikizira cha milomo ndi screwdriver, chotsani ku nyumba ya gearbox.
   

   Timachotsa chisindikizo chamafuta ndi screwdriver yathyathyathya ndikuchichotsa mu gearbox
7. Timayika chinthu chatsopano chosindikizira ndikuchikanikiza ndi cholumikizira choyenera, titagwiritsa ntchito kale mafuta a Litol-24.
   

   Timayika Litol-24 m'mphepete mwa bokosi lopangira zinthu ndikusindikiza mu khafu pogwiritsa ntchito mandrel abwino.
8. Timayika flange motsatira dongosolo la kugwetsa.
9. Timamanga mtedza ndi mphindi 12-26 kgf * m.
   

   Timalimbitsa mtedza wa flange ndi mphindi 12-26 kgf * m

Video: kusintha shank gland ndi REM "classics"

Kusintha gearbox chisindikizo (kumbuyo ekseli) VAZ-2101 CLASSIC.

Kuchotsa gearbox

Kuti muwononge node yomwe mukufunsidwa, mudzafunika zida zotsatirazi:

• magulu a zingwe;
• nyundo;
• chotengera chonyamula.

Kuti ntchito ikhale yosavuta, gearbox iyenera kuikidwa pa benchi yogwirira ntchito. Timagawaniza motsatira zotsatirazi:

1. Timamasula bawuti yomwe imatchinjiriza chinthu chosungira chakumanzere.
   

   Chotsekera mbale chimagwiridwa ndi bawuti, masulani
2. Timachotsa gawolo.
   

   Chotsani chokweracho, chotsani mbale yotsekera
3. Momwemonso, chotsani mbaleyo kuchokera kumbali yoyenera.
4. Gwiritsani ntchito chida choyenera polemba malo akuvundikira.
   

   Zovala zokhala ndi ndevu
5. Timamasula zomangira za chivundikiro cha chotengera chakumanzere ndikuchotsa mabawuti.
   

   Pogwiritsa ntchito kiyi 17, masulani kumangirira kwa chivundikirocho ndikuchotsa mabawuti
6. Timachotsa chivundikirocho.
   

   Chotsani zomangira, chotsani chivundikirocho
7. Chotsani mtedza wokonza.
   

   Timachotsa mtedza wokonzekera m'thupi
8. Chotsani mtundu wakunja wa kubereka.
   
   

   Chotsani mtundu wakunja kuchokera pachimbalangondo
9. Mofananamo, chotsani zinthu kuchokera kumalo oyenera. Ngati m'malo mwa zimbalangondo sizinakonzedwe, timapanga zizindikiro pamitundu yawo yakunja kuti tiyike m'malo awo panthawi yoika.
10. Timachotsa kusiyana ndi mapulaneti ndi zinthu zina.
    

    Kuchokera ku nyumba ya gearbox timatulutsa bokosi losiyana ndi zida zoyendetsedwa
11. Kuchokera ku crankcase timatulutsa nsonga ndi zigawo zomwe zili pamenepo.
    

    Timachotsa zida za bevel ku crankcase pamodzi ndi manja onyamula ndi spacer
12. Timachotsa malaya a spacer ku shaft ya gear.
    

    Chotsani bushing kuchokera pagalimoto
13. Gwirani kumbuyo kwa shaft ya bevel gear ndikuyendetsa ndikuchotsa.
    

    Gunditsani kumbuyo ndi nkhonya
14. Pansi pake pali mphete yosinthira, chotsani.
    

    Chotsani mphete yosinthira ku shaft
15. Kokani chisindikizo.
16. Chotsani chopopera mafuta.
    

    Timachotsa chopopera mafuta m'nyumba ya gearbox
17. Chotsani kubereka.
    

    Chotsani chonyamulira ku gearbox
18. Pogwiritsira ntchito chida choyenera, timagwedeza mpikisano wakunja wa kutsogolo ndikuchichotsa m'nyumba.
    

    Kondani mpikisano wakunja wa chimbalangondo chakutsogolo ndi nkhonya.
19. Tembenuzirani nyumbayo ndikugwetsa mpikisano wakunja wa chimbalangondo chakumbuyo.

Kuthetsa kusiyana

Pambuyo pogawanitsa gearbox, timapitiliza kuchotsa zigawozo m'bokosi losiyana:

1. Pogwiritsa ntchito chokoka, kokerani mpikisano wamkati mwa bokosi.
   

   Timachotsa chotengera kuchokera ku bokosi losiyana pogwiritsa ntchito chokoka
2. Ngati palibe chokoka, timachotsa gawolo ndi chisel ndi screwdrivers ziwiri.
   

   M'malo mwa chokoka, mutha kugwiritsa ntchito chisel ndi screwdrivers ziwiri zamphamvu, zomwe timagwetsa ndikuchotsa pampando.
3. Chotsani chotengera chachiwiri chodzigudubuza chimodzimodzi.
4. Timagwirizanitsa kusiyanitsa mu vice, ndikuyika matabwa.
5. Timazimitsa zomangira za bokosi kupita ku planetarium.
   

   Kusiyanitsa kumamangiriridwa ku zida zoyendetsedwa ndi ma bolt asanu ndi atatu, kuwamasula
6. Timachotsa kusiyanako pogwetsa pansi ndi nyundo ya pulasitiki.
   

   Timagwetsa giya ndi nyundo ndi chowombera pulasitiki
7. Timachotsa zida zoyendetsedwa.
   

   Kuchotsa zida kuchokera ku bokosi losiyana
8. Timachotsa mbali ya ma satelayiti.
   

   Timachotsa mbali ya ma satelayiti m'bokosi
9. Tembenuzani ma satelayiti ndikuwachotsa m'bokosi.
   

   Timachotsa ma satellites osiyanitsa kuchokera m'bokosi
10. Timachotsa zida zam'mbali.
    

    Kuchotsa zida zam'mbali
11. Timapeza ma washers othandizira.
    

    Pomaliza, chotsani ma washer othandizira m'bokosi.

Zambiri pazovuta

Kuti timvetse momwe gearbox ilili ndi zinthu zake, choyamba timatsuka mu mafuta a dizilo ndikuyisiya. Diagnostics imaphatikizapo kuyang'ana kowoneka ndipo kumachitika motere:

1. Yang'anani mkhalidwe wa mano a giya a gulu lalikulu. Ngati magiya avala kwambiri, mano amadulidwa (osachepera chimodzi), awiriwa ayenera kusinthidwa.
   

   Ngati magiya a gulu lalikulu awonongeka, timawasintha ndi seti yokhala ndi chiŵerengero chofanana cha gear
2. Timayang'ana momwe mabowo a ma satelayiti amagwirira ntchito komanso malo omwe amakumana nawo pa axis. Ngati kuwonongeka kuli kochepa, ndiye kuti zigawozo zimapukutidwa ndi sandpaper yabwino. Pakawonongeka kwambiri, zigawozo ziyenera kusinthidwa.
3. Momwemonso, timayang'ana mabowo okwera a zida zam'mbali ndi makosi a magiya okha, komanso momwe mabowo amapangira ma axis a satellites. Ngati n'kotheka, timakonza zowonongeka. Kupanda kutero, timasintha magawo olephera ndi atsopano.
4. Timayesa mawonekedwe azitsulo zonyamula zazitsulo zam'mbali. Pakakhala kukhalapo kwa kuwonongeka kochepa, timawachotsa. Ngati mukufuna kusintha ma washers, timawasankha mwa makulidwe.
5. Timayang'ana momwe mayendedwe a zida za bevel, komanso bokosi losiyanitsa. Chilema chilichonse chimatengedwa ngati chosavomerezeka.
6. Timayendera nyumba za gearbox ndi bokosi losiyana. Asamawonetse zizindikiro za deformation kapena ming'alu. Ngati kuli kofunikira, timasintha magawowa kukhala atsopano.

Assembly ndi kusintha kwa gearbox

Ndondomeko ya msonkhano wa REM imaphatikizapo osati kuyika zinthu zonse m'malo awo, komanso kusintha kwawo panjira. Ntchito ndi moyo wautumiki wa node mwachindunji zimadalira kulondola kwa zochitazo. Ndondomeko ikuchitika motere:

1. Timayika mayendedwe osiyanitsa pabokosi pogwiritsa ntchito adaputala, kenako timakonza planetarium.
2. Magiya a semi-axial, kuphatikiza ma washer othandizira ndi ma satelayiti, amathandizidwa ndi mafuta opangira zida ndikuyikidwa mubokosi losiyanitsa.
3. Timasinthasintha magiya omwe adayikidwa m'njira yoti ma axis a ma satelayiti alowe.
4. Timayesa kusiyana kwa magiya onse motsatira olamulira: sayenera kupitirira 0,1 mm. Ngati ndi yayikulu, ndiye timayika ma washers mokulirapo. Magiya ayenera kuzungulira ndi dzanja, ndipo mphindi yokana kusinthasintha iyenera kukhala 1,5 kgf * m. Ngati sizingatheke kuchotsa kusiyana ngakhale mothandizidwa ndi ma washers wandiweyani, magiya ayenera kusinthidwa.
   

   Magiya osiyanasiyana ayenera kuzunguliridwa ndi manja
5. Pogwiritsa ntchito adaputala yoyenera, timakwanira mpikisano wakunja wa zida za bevel munyumba ya gearbox.
   

   Pogwiritsa ntchito adaputala yoyenera, timakankhira mpikisano wakunja wa bevel gear bearing.
6. Kuti tiyike malo a magiya a gulu lalikulu molondola, timasankha makulidwe a shim. Kuti tichite izi, timagwiritsa ntchito nsonga yakale ngati chida, kuwotcherera mbale yachitsulo 80 mm kutalika kwake, ndikusintha m'lifupi mpaka 50 mm pokhudzana ndi mapeto a gear.
   

   Kuchokera ku zida zakale zoyendetsa timapanga chipangizo chosinthira zida zamagulu awiriwo
7. Malo omwe kunyamula kumayikidwa pa shaft ya gear kumathandizidwa ndi sandpaper yabwino kuti chojambulacho chigwirizane mosavuta. Timayika zitsulo ndikuyika chojambula chokhazikika m'nyumba. Timayika kutsogolo kutsogolo ndi flange pa shaft. Timatembenuza chomaliza kangapo kuti tiyike zodzigudubuza m'malo mwake, kenako timangitsa mtedza wa flange ndi torque ya 7,9-9,8 Nm. Timakonza REM pa benchi yogwirira ntchito kotero kuti pamwamba pomwe imayikidwa pazitsulo zakumbuyo ndi yopingasa. Timayika ndodo yozungulira yachitsulo pabedi la mayendedwe.
8. Pogwiritsa ntchito makina ojambulira omveka bwino, timayesa kusiyana pakati pa zida za bevel ndi ndodo.
   

   Timayesa kusiyana pakati pazitsulo ndi ndodo yachitsulo
9. Timasankha washer mu makulidwe malinga ndi kusiyana pakati pa mtengo womwe wapezeka ndi kupatuka kwa kukula kwadzina pansonga yatsopano (poganizira chizindikiro). Choncho, ngati kusiyana ndi 2,8 mm, ndi kupatuka -15, ndiye wochapira ndi makulidwe a 2,8-(-0,15) = 2,95 mm chofunika.
   

   Kupatuka kwa mtengo wadzina kumawonetsedwa pamagetsi oyendetsa
10. Timayika mphete yosinthira pamtengo wa nsonga ndikuyikapo pogwiritsira ntchito mandrel.
    

    Timayika mphete yosinthira pa shaft ya gear ndikukwanira kunyamula komweko
11. Timayika zida m'nyumba. Timayika spacer yatsopano ndi khafu, kutsogolo kutsogolo, ndiyeno flange.
12. Timakulunga mtedza wa flange ndi mphamvu ya 12 kgf * m.
    

    Mangani mtedza wa flange ndi wrench ya torque
13. Ndi dynamometer timadziwa nthawi yomwe nsonga imazungulira. Kuzungulira kwa flange kuyenera kukhala kofanana, ndipo mphamvuyi iyenera kukhala 7,96-9,5 kgf. Ngati mtengo udakhala wocheperako, timalimbitsa nati kwambiri, ndikuwongolera torque - sayenera kupitirira 26 kgf * m. Pakadutsa mphindi yotembenuka ya 9,5 kgf, timatulutsa nsonga ndikusintha gawo la spacer.
    

    Mphamvu ya flange iyenera kukhala 9,5 kgf
14. Timayika kusiyana mu crankcase ndikumangirira zomangira za zipewa zonyamula zodzigudubuza.
15. Ngati panthawi ya msonkhano kumapezeka mmbuyo muzitsulo zam'mbali, timasankha kusintha zinthu ndi makulidwe akuluakulu. Zida zam'mbali ziyenera kukhala zolimba, koma nthawi yomweyo pukutani ndi dzanja.
16. Kuchokera ku chitsulo cha 3 mm wandiweyani, timadula gawo la 49,5 mm mulifupi: ndi chithandizo chake tidzalimbitsa mtedza wobereka. Kusiyana pakati pa nsonga ndi mapulaneti, komanso kulowetsedwa kwa mayendedwe osiyanitsa, kumayikidwa nthawi imodzi.
    

    Dulani mbale yachitsulo kuti musinthe ma fani
17. Ndi caliper, timazindikira kuti zophimbazo zili kutali bwanji ndi mzake.
    

    Timayesa mtunda pakati pa zophimba ndi caliper
18. Timangiriza mtedza wosinthika kuchokera kumbali ya mapulaneti, kuchotsa kusiyana pakati pa magiya awiri akuluakulu.
19. Timakulunga mtedza womwewo mpaka utayima, koma kuchokera kumbali ina.
20. Timalimbitsa nati pafupi ndi mapulaneti, ndikuyika chilolezo cha 0,08-0,13 mm pakati pake ndi nsonga. Ndi ziwongola dzanja zotere, kusewera kwaulere kumamveka pamene zida zoyendetsedwa zimagwedezeka. Pakusintha, zipewa zonyamula zimasuntha pang'ono.
21. Timayika chiwongolero chonyamulira ndi kukulunga mtedza wofanana ndi mosinthana, ndikukulitsa mtunda pakati pa zophimba ndi 0,2 mm.
22. Timawongolera kusiyana pakati pa mano a magiya akuluakulu a gearbox: ziyenera kukhala zosasinthika, zomwe timapanga maulendo angapo a mapulaneti, kuyang'ana masewera aulere pakati pa mano ndi zala zathu. Zikachitika kuti mtengowo umasiyana ndi chizolowezi, ndiye potembenuza mtedza wosintha, timasintha kusiyana. Kuti katundu wonyamula katundu asasokere, timangitsa nati mbali imodzi, ndipo mbali inayo, timamasula ku ngodya yomweyo.
    

    Timatembenuza zida zoyendetsedwa ndikuwongolera kusewera kwaulere
23. Pamapeto pa ntchito yokonza, timayika zinthu zotsekera ndikuzikonza ndi ma bolts.
24. Timayika bokosi la gear muzitsulo za chitsulo chakumbuyo pogwiritsa ntchito gasket yatsopano.
25. Timayika mbali zonse zomwe zidachotsedwa kale, kenako timadzaza mafuta atsopano mu makina (1,3 l).

Kanema: kukonza kwa REM pa "classic"

kukonza gearbox ya garage

Njira yabwino yothetsera ntchito yokonza ndi gearbox ya kumbuyo ya "six" idzakhala galimoto yapadera yokhala ndi zipangizo zoyenera. Komabe, kunyumba, mutha kuthetsa zovuta za node zomwe zabuka. Kuti muchite izi, muyenera kukonzekera chida chofunikira ndikutsata momveka bwino malangizo amomwe mungachotsere, kukonza, kukhazikitsa ndikusintha gearbox.